Boler Trailer Project done for Kris & Lindsay

I have almost completed another Boler Project, this one is a little different.

As usual it needed a new frame like they all do, but also a new floor, Door, Kitchen cabinet and some bodywork

Here are some pictures of the progress…

Check Out my Instagram @rturnerwelding for more on this and other projects

 

Boler Frame removal
Boler trailer on the hoist ready to remove the old Boler frame
Old Boler Frame removed
Dropped the old frame and ready to roll it out

Starting on the new Boler frame

Old frame on the floor
An old truck bumper?
Plywood floor pan
Boler old Frame
Its a little spongy
New Boler Frame
Starting to lay up the new frame
All leveled up and ready to tack up
Boler Frame Test Fit
New A Frame 2″ Reciever
Some Body trim needed
Boler Frame Welded up ready for Powder Coating
Notice the tire Rack:)
Powder Coated
Nice 🙂
Fitted to the Boler
Just a test fit for the Custom Tank Bracket

Start on new Boler Floor

Getting ready to cut out old floor
Frame set to body
Test fit new floor
New Floor Glued and ready for fiberglass
First Fiberglass layer
Looks Good
Top Side First layer
Fiberglass new floor in
New Floor fiber-glassed in
Inner Fender Layed Up
Gel Coated
Gel coated under side of new floor

Starting on New Aluminum Boler Door

Typical Boler door
Nice Fit (not)
Tipical Boler door Warp
Good Seal
Honey theres water in the trailer
Start the inner frame
Inner Door Frame test fit
Door Handle Test Fit
Swing Test
I made this roller to make the door
New Boler Custom Hinges
Inner Plate
New Sill Plate
Seal fits nice
The Seal
Test Fit Aluminum Panel
Line up hinges
The 1/8″ Aluminum Skin
Inner door Trim Bottom
Gap needs work
Sand Blasted ready fir primer
Heading to paint and final fit door
First coat epoxy primer
Epoxy Primer
Gray primer
In Primer
Final Fit Looking Good
Customer will be happy
Inner Door Looking Good

1970 Boler Bodywork to close up gas fridge and heater vents

Fiberglass backing
A bit of DuraGlass
Backing for fiberglass
A Little heat to help cure
1970 Boler Bodywork
Ready for filler
Ready for Final Fill and Primer
Boler frame
Customer will be painting it themselves